Kitchen Renovations

Need help with a custom serving line?

LinkedIn image for custom fab #3

Examples of complex custom fabrication jobs that Cook’s completed. 

Custom serving lines and tables can be extremely difficult to replace.  Generally, it requires a site visit to take field measurements, approval of engineered drawings and then installation. Cook’s can help. We routinely make custom serving lines, tables, sinks; even wall coverings, and we guarantee our products are built for corrections.

Our process is simple.

  1. A call to understand the objective
  2. Visit the facility to take measurements and confirm scope
  3. Provide drawings and quote, including turn-key install

Along with replacement of existing customized work, we can create new custom solutions when an off the shelf product won’t meet your needs.

Not sure what we can customize?  Here are some of the custom fabricated solutions we’ve provided to jails and prisons across the country:

Customized Tray Assembly Lines

  • Single or double lines
  • With or without a tray slide/roller
  • Over shelves, sneeze guards, landing shelves
  • With or without drains and individual or manifold
  • Blind Tray Assembly line

Dishroom

  • Clean Tables in any size or configuration
  • Dirty tables with custom troughs, pre-rinse , scrap baskets
  • Custom sinks in any depth
  • With protective bumpers

Work Tables

  • Any length or width
  • With built in sinks
  • With can opener mount
  • Double sided or single
  • With or without undershelves

Custom Enclosures

  • Enclose utilities
  • Protective bumpers
  • Hot beverage wall or table mount

Other custom products

  • Carts
  • Tool lockers or cabinets
  • Protective wall paneling
  • Recessed or elevated floor troughs

If you can imagine it, we can create it. We have the experience and the expertise in custom fabricated solutions to take your idea all the way to install.

If your facility needs custom stainless steel work, give us a call at 800-956-5571 and we can talk about scheduling a site visit.

Keep it Simple and Strong (part 5 in a series)

Heavy-duty Globe Whip made just for Corrections

Heavy-duty Globe Whip made by Cook’s just for Corrections

Specification and selection of appropriate equipment is the third key to good correctional kitchen design.  While some standard institutional equipment can be used in corrections, the details must not inspire exploitation.  Handles should be welded on, not screwed.  Stainless steel equipment should be specified as 14-gauge heavy-duty steel.  Coolers should have bar locks, and walk-in coolers should have an interior escape mechanism.  Knives and other implements should be stored on shadow boards in a lockable 14-gauge steel cabinet.

Storage cabinets should have strong locks with hasps, bars, or other secure devices.  In many cases it is advisable to have separate locked storage within the storage area for high contraband items like spices, coffee and sugar.  Since manufacturers have discovered the correctional market, many new products designed specifically for jails and prisons are now available.  There are many new systems on the shelf awaiting the right application.

A word to the wise, however – a thorough evaluation, with a cautious eye, should always be used when evaluating options presented to you from different manufacturers.  One quick way to analyze a system or piece of equipment is this:  When an explanation of how it works and what benefit it delivers takes longer than a minute, ask if the system is too complex or too fragile for inmate use and probable abuse.  When you build and renovate a kitchen, remember the KISS dictum:  keep it simple and strong.

Marketing Manager, Cook's

Candace Meneou

 

3 Things to do Now so Your Kitchen Project doesn’t become a Kitchen Nightmare

If you’ve been through a kitchen renovation in your career, you know that without proper planning – there will be a lot of pain!

John Yeager, Business Development, Cook's

John Yeager

And yet, much of that pain is avoidable if you take the time before the project starts to do some simple and relatively easy preparation.  Here are three things that we advise all clients do if they see a renovation in their future:

#1 Equipment Inventory

One of the first tasks you should do is to compile an inventory of all the kitchen equipment. A worksheet should list the manufacturer, model number, options, utilities, date of purchase and estimated life span of the equipment.  Warranty information and any maintenance agreements should also be included. Without this information equipment replacement becomes a year to year program rather than a well thought out program. Getting through a future large renovation budget or RFQ requires an understanding of the current state of operations.

#2 Does this kitchen work …..?  

This can be as simple as does this piece of equipment still meet our needs. Replacing a piece of equipment with the same piece of equipment is easy but take a moment to answer why exactly are we doing that.  More specifically, evaluate the equipment.  What exactly did you like or dislike about the equipment.  Then ask these questions:

  • Has the menu changed?  Or will the menu be changing
  • Has technology changed?
  • Has the population changed?  Or will the population be changing
  • How often is the equipment used?
  • Is the kitchen equipped to handle special diets?

This will help you assess whether replacement of the existing piece is the right choice or do you need to open up your consideration to different options.

https://www.cookscorrectional.com/product/cooks-57inx29in-stainless-tray-delivery/meal-delivery-carts

Insulated Trays / Meal Delivery Cart

A more complex situation to evaluate is to determine if the flow of the kitchen works.  Some facilities were originally created to accommodate bulk feeding; however, over the course of time may have moved to tray delivery.  In instances like this, you may find your kitchen has a tray assembly line that is placed where there was room rather than where it would best fit the workflow of the kitchen.  Your dish room may not be the ideal set up for insulated trays and other issues too.  Operations evolve over time, so a renovation is the perfect opportunity to build for what you are doing now rather than what you were originally set up to do.

#3 Future goals or shifts dietary requirements:

Now that you’ve reviewed the work flow of your kitchen today as it compares to what the kitchen was originally built for, you need to look into the future and ask yourself the same questions.

  • Are there any plans for expansion, renovation or any other construction?
  • Major repairs on the floor are inevitable, will those affect the kitchen area or will they be an opportunity for you to make needed structural changes?
  • What is the expected population over the course of the next five years?

You also want to consider potential menu changes or other production related changes:

  • Will you be accommodating more / less special diets?  do you have sufficient area and tools to do this?
  • Will you be making a shift to cook/chill from cook/serve or vice versa?
  • What about off-site provisions?  Will you be preparing food to be transported to other facilities or for use in community programs like a meals on wheels operation?

After you review these questions – you need to consider if your design can accommodate your needs in the future as well as today, and bring that perspective into your design planning.

Being prepared before you start the planning with a good view of your operation now and in the future will make a world of difference in your outcome.  If you’re going to go through the disruption of a kitchen renovation, you want to be happy with the final result!  At Cook’s Correctional, we have worked with clients across the country on projects and we’ve found that the more work that’s done on the front end, the better the outcome.