Correctional Tray Meal Assembly & Delivery

Made For Corrections Mondays – Sentry Series Spork

Today’s edition of Made For Corrections Mondays is all about the Sentry Series Spork. This is a truly unique piece of flatware that offers a safer way for inmates to eat. The Sentry Series Spork is made from a soft plastic that can be bent without breaking and it will return to it’s original shape. Because it cannot be broken, inmates cannot sharpen the Sentry Series Spork into a weapon.

If you have any questions about our Sentry Series Spork, or other Cook’s Brand products, give us a call at 800-956-5571 or visit us online at cookscorrectional.com. We can also assist you in finding the best heavy-duty kitchen equipment and supplies for the correctional kitchen.

Made For Corrections Mondays – Rite-Size Servers

Happy first day of Autumn and another Made For Corrections Mondays. This week’s edition features our Rite-Size Servers. These portion control serving utensils come in seven sizes to accommodate most anything on your correctional menu. We have 2,3,4,6,8,10 & 12 oz servers. Each Cook’s Brand Rite-size Server is a different color to make it easy to visually identify if the right size is being used on the tray assembly line and the capacity is marked clearly on the handle. In this video Jeff Breeden, CEO of Cook’s, tells you how these servers are Made for Corrections.

Visit Cook’s online – The leader in correctional kitchen equipment and supplies.

Made for Corrections Mondays is a video series featuring a variety of foodservice kitchen equipment and supplies and highlights how they are Made for Corrections. All the videos are short and informative.

Be sure to check back next Monday to learn the unique challenges facing jail and prison foodservice operations and the corresponding Cook’s Brand product solutions that are Made For Corrections.

Designed for Tray Make-Up in Corrections

The Correctional Tray Assembly Line from Cook’s is one of the earliest Cook’s Brand Products. In this video, Jeff Breeden, CEO of Cook’s, demonstrates many of the features that make this heavy-duty tray assembly line unique from other similar equipment solutions and how it is designed and engineered for corrections.

We introduced the Cook’s Brand Correctional Tray Assembly Line because the tray lines available on the general market aren’t built to be operated by staff that wants to break the legs, punch out the controls, turn over the tray line or destroy the rollers so they can make a weapon from the parts. And in a hospital cafeteria, that’s okay; but in a jail, you need corner braces, cross channel supports and welded leg gussets to keep things intact. You need a recessed control panel with a locking cover and a wide base so the line is too big to turn over easily. You also need one-piece rollers that are easy to clean, but don’t come apart so an inmate can use the shaft as a weapon and you get all this with the Cook’s Brand Correctional Tray Assembly Line. Plus your time to deliver meals will be faster because this line is designed to place inmates at optimal distance apart and from the food for efficient tray make-up. The gravity conveyor will also keep trays moving at the ideal speed; 17 to 20 trays per minute, providing an hourly production of about 1,000 + trays.

If you want to learn more about the correctional tray assembly line – watch the video and give us a call at 1-800-956-5571. Because it’s a Cook’s Brand product, we have standard models that can be fitted for your operation or customized to meet your specific needs.

Two NEW Cook’s Brand Marathon Trays

This year we introduced two new versions of the Cook’s Brand Marathon Tray. The Marathon is our most popular insulated meal delivery tray for corrections.  The specially formulated solid material is exceptionally durable to withstand the abuses of correctional foodservice.  The one-piece design is also easy to clean and it has a jail & prison menu-friendly layout with one large entree compartment, a compartment that holds up to 3 slices of bread, a flatware compartment and then three remaining compartments to hold a vegetable/side, a starch and a piece of cake or sweet.

Shown above on the left is the new Cook’s Brand Raised Compartment Marathon Tray with the original Cook’s Brand Marathon Tray, shown on the right for comparison. We introduced the new Raised Compartment Marathon Tray to improve the presentation of meals by elevating food so portions appear heartier. Raising the bottom of the compartments makes them shallower than in the traditional tray and makes portions look larger. We also coved the underside of the compartments so that you won’t have food sticking to the tray above when you stack trays for delivery. This improves meal presentation and sanitation.

Along with the Raised Compartment Marathon, we are introducing the new Cook’s Brand Extra-Deep Marathon Tray. We developed the Extra-Deep Marathon tray for customers that have issues with food sticking on the underside of the tray above when stacked. Some menus in corrections have larger portions that required a compartment with more space so we dropped the marathon compartments down as much as we could giving you more room for a more sanitary and appealing meal delivery. Less mess; more appetizing meals.

To see how these meal delivery trays all compare to each other, watch Jeff Breeden; CEO of Cook’s Correctional, walk you through each of the trays in the 1 minute video posted below:

Need help with a custom serving line?

LinkedIn image for custom fab #3

Examples of complex custom fabrication jobs that Cook’s completed. 

Custom serving lines and tables can be extremely difficult to replace.  Generally, it requires a site visit to take field measurements, approval of engineered drawings and then installation. Cook’s can help. We routinely make custom serving lines, tables, sinks; even wall coverings, and we guarantee our products are built for corrections.

Our process is simple.

  1. A call to understand the objective
  2. Visit the facility to take measurements and confirm scope
  3. Provide drawings and quote, including turn-key install

Along with replacement of existing customized work, we can create new custom solutions when an off the shelf product won’t meet your needs.

Not sure what we can customize?  Here are some of the custom fabricated solutions we’ve provided to jails and prisons across the country:

Customized Tray Assembly Lines

  • Single or double lines
  • With or without a tray slide/roller
  • Over shelves, sneeze guards, landing shelves
  • With or without drains and individual or manifold
  • Blind Tray Assembly line

Dishroom

  • Clean Tables in any size or configuration
  • Dirty tables with custom troughs, pre-rinse , scrap baskets
  • Custom sinks in any depth
  • With protective bumpers

Work Tables

  • Any length or width
  • With built in sinks
  • With can opener mount
  • Double sided or single
  • With or without undershelves

Custom Enclosures

  • Enclose utilities
  • Protective bumpers
  • Hot beverage wall or table mount

Other custom products

  • Carts
  • Tool lockers or cabinets
  • Protective wall paneling
  • Recessed or elevated floor troughs

If you can imagine it, we can create it. We have the experience and the expertise in custom fabricated solutions to take your idea all the way to install.

If your facility needs custom stainless steel work, give us a call at 800-956-5571 and we can talk about scheduling a site visit.